Syneto Syneto
Case Study · 2026

Silca — Disaster recovery for 150 TB of production data.

Silca, a leading European manufacturer of key blanks and key-cutting machines, deployed two Syneto ULTRA Series 420 arrays to consolidate VMware storage and build a reliable disaster recovery strategy for more than 150 TB of business-critical data.

Companies
5,000+
Partners
250+
CSAT
98%
Data lost
0 bytes
SYNETO  |  CS-SILCA  |  CASE STUDY v1.0 EN-IT-ES
Background02
Chapter 01 · Background

Company profile and the challenge.

Silca, headquartered in Treviso, Italy, is a leading European manufacturer of key blanks and key-cutting machines. The company produces a range of over 66,000 types of key blanks and designs a wide portfolio of cutting machines and accessories. With more than 400 employees and a presence in over 60 countries, Silca is on a strong growth trajectory that places heavy demands on its IT infrastructure.

Silca needed to replace a cumbersome and slow legacy IT infrastructure that required constant attention. The company stores over 150 TB of data and requires 24/7 access to it, so the team needed a scalable and reliable solution to ensure high data availability through a disaster recovery strategy that would reduce the risk and duration of downtime and data loss. At the same time, Silca wanted to improve the overall performance of its production data workloads and consolidate its servers through virtualisation.

150+ TB
Data to protect
2
ULTRA Series 420 arrays
100+
Production VMs
66,000+
Key blank types
Slow legacy infrastructure

The previous IT environment was cumbersome and slow, requiring constant attention from the team and holding back the performance of production data workloads.

24/7 access to 150 TB

With over 150 TB of data and a need for round-the-clock availability, Silca required a scalable, reliable platform that could keep business-critical data online at all times.

No disaster recovery strategy

The team needed a true disaster recovery strategy to reduce the risk and duration of downtime and data loss as the company continued its strong growth trajectory.

Server consolidation

Silca wanted to consolidate disparate servers through virtualisation, simplifying management while improving the performance of its production workloads.

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The Syneto approach03
Chapter 02 · The Syneto approach

The Syneto solution deployed.

Syneto implemented two ULTRA Series 420 arrays, each with a 4 TB SSD cache. The first, a 75 TB array, was deployed as primary storage supporting more than 100 virtual production-critical servers. The second, a 50 TB system, was deployed approximately 300 metres away from the main datacentre as a backup target, providing geographic separation for a true disaster recovery strategy.

4 VMware ESX hosts
100+ production VMs
ULTRA Series 420
75 TB primary, 4 TB SSD
InstaSnap snapshots
hourly point-in-time
ULTRA Series 420
50 TB target, ~300 m away
VirtualUnity
snapshot
replicate
Four VMware ESX hosts run 100+ VMs on the 75 TB primary array; hourly InstaSnap snapshots are replicated to a 50 TB backup array ~300 m away for true disaster recovery.
Primary VMware storage

The ULTRA Series arrays serve as main storage for four VMware ESX host machines and rely on Syneto's VirtualUnity technology for fast and easy VMware integration and virtual machine management, hosting more than 100 production-critical virtual servers.

Hourly InstaSnap replication

Data replication is provided by Syneto's InstaSnap technology, which takes hourly point-in-time snapshots to back up data between the two systems, keeping the second array continuously aligned with production.

Backups without backup software

InstaSnap and VirtualUnity work in concert to create backups of virtual servers without the need for specialised backup software, saving Silca thousands of euros in backup software licenses.

Consistency and scalability

Syneto's IntegriCheck technology ensures long-term data consistency, while the ULTRA Series arrays can be easily scaled out with the addition of JBODs as Silca's data continues to grow.

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Results04
Chapter 03 · Results

Results and business impact.

With two ULTRA Series 420 arrays in place, Silca gained a reliable, scalable foundation for its production workloads and a true disaster recovery strategy that protects more than 150 TB of business-critical data across geographically separated systems.

150 TB
Combined ULTRA capacity
Hourly
Snapshot interval
300 m
Off-site separation
0 EUR
Backup software cost
A reliable and scalable solution built on two 150 TB of combined ULTRA Series 420 capacity, ready to grow with the company.
InstaSnap and VirtualUnity ensure the safety of VM data through hourly snapshots and replication to a separate array.
The solution is used as main storage by four VMware hosts, consolidating servers through virtualisation.
A disaster recovery strategy reduces the risk and duration of downtime and data loss for more than 150 TB of business data.
Backups are created without specialised backup software, saving Silca thousands of euros in licensing costs.
Infrastructure Slow, cumbersome legacy IT Two ULTRA Series 420 arrays
Disaster recovery No DR strategy Hourly InstaSnap to off-site array 300m away
VM backups Specialised backup software needed InstaSnap + VirtualUnity, no extra software
Servers Disparate physical servers 100+ VMs across four VMware ESX hosts
Syneto's ULTRA arrays have integrated faultlessly with our VMware technology. They take little time and effort to manage and the performance, reliability and scalability they offer are above anything else we looked at. We are more confident than ever that our data is secure. Syneto has made an enormous difference to our company.Nicola Ponchia, Divisional Information Officer, Silca
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Support & contact05
Chapter 04 · Support & contact

About Syneto & next steps.

Syneto designs and manufactures the complete Hybrid Cloud Ecosystem — hypervisor, data management, data protection and disaster recovery in a single plug & play platform. Founded in 2008, headquartered in Brescia and Timișoara, serving 5,000+ European businesses.

5,000+
Companies served
250+
Channel partners
18+
Years building HCI
$0
Ransom ever paid
European engineering

Designed, built and supported in Europe. ISO 9001 and ISO/IEC 27001 certified operations.

Plug & play deployment

Production-ready in under 30 minutes. No multi-vendor integration, no professional services required.

Single-vendor support

One contract, one phone number, one SLA — for the entire stack. Local language support.

Zero ransom paid

Across 18+ years of customer deployments, no Syneto customer has ever paid ransom following a cyber incident.

Single-vendor support — one contract, one phone number, one SLA for the entire stack. Three response tiers, all delivered by Syneto engineers in your language.

PlanResponseCoverageWho it's for
EssentialNBD — 8×5Software + hardwareBranch offices, test & dev
Business4 h — 24×7Software + hardwareProduction workloads
Mission-Critical1 h — 24×7Software + hardware + TAMBusiness-critical sites, DR

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Case Study06
Legal imprint

About this document

Publisher

Syneto SpA

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VAT RO15999720 · REG J35/2971/2003

Contact: [email protected]

Phone: +39 051 095 3000

Web: https://syneto.eu

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Certifications

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ISO/IEC 27001 — Information Security

Copyright & trademarks

© 2026 Syneto SpA. All rights reserved. "Syneto", the Syneto logo, "SynetoOS", "Syneto CENTRAL", "Hyperion", "HYPER Core", "HYPER Edge", and "HYPER Echo" are trademarks of Syneto SpA. All other trademarks are the property of their respective owners.

Document scope

How a global manufacturer replaced a slow legacy infrastructure with two Syneto ULTRA Series 420 arrays providing primary VMware storage, hourly InstaSnap replication and a backup target 300 metres away for true disaster recovery.

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SYNETO SPA · VAT RO15999720 · REG J35/2971/2003 · ISO 9001 · ISO/IEC 27001